Aluminium Extrusion
Manufacturer in Mumbai
Salco Extrusions Pvt. Ltd. is an ISO 9001:2015 certified custom aluminium extrusion manufacturer catering to electrical panel builders, solar mounting contractors, automotive OEMs, and industrial automation enterprises across the Mumbai Metropolitan Region (MMR) and Western India.
With over 45 years of manufacturing heritage since 1980, our operations combine our registered commercial sales office in Borivali East, Mumbai with a heavy manufacturing plant, foundry, and tool room in Tarapur MIDC, Boisar—delivering custom extruded profiles up to 6 inches (152 mm) CCD with tight tolerances.
At a glance: Aluminium Extrusion Manufacturing in Mumbai
- Strategic Mumbai Sales & Heavy Plant
Commercial sales office in Borivali East, Mumbai backed by an integrated manufacturing foundry & 3 extrusion press lines in Tarapur MIDC, Boisar.
- Profile Capacity Up to 6" CCD
Precision solid, hollow, and complex architectural sections extruded under strict temperature monitoring with 12,000+ active dies.
- Rapid Tooling & Sampling (10-15 Days)
In-house CAD/CAM toolroom engineering bespoke extrusion dies and first-off sample profiles within 10 to 15 business days.
- 24-48 Hr Express MMR Dispatches
Direct plant truckloads to engineering OEMs across Andheri, Rabale, TTC Thane, Taloja MIDC, Vasai-Virar, and Chakan Pune.
ISO 9001:2015 verified supplier for OEMs across India
Extensive catalog of solid, hollow & bespoke profiles
Precision tolerances compliant with IS 733 & ASTM B221
In-house foundry, hot log shear & automated aging ovens
Borivali sales office with Tarapur MIDC heavy foundry
Heavy Manufacturing Infrastructure & Tool Room
Take a closer look at our extrusion press lines, die engineering workshop, testing laboratory, and precision finishing setups serving Mumbai OEMs:
3 Hydraulic Extrusion Presses
Automated press lines delivering precision solid, hollow, and complex geometric profiles under tight temperature monitoring.
12,000+ In-House Die Library
Custom die engineering and rapid sampling within 10-15 business days for proprietary shapes.
In-House Metallurgy Testing Lab
Optical Emission Spectrometer chemical composition checks, Webster/Barcol hardness verification, and full MTC reports.
Surface Anodizing & Powder Coating
High-grade architectural natural silver anodizing, electro-colouring, hard anodizing, and RAL powder coating finishes.
Precision VMC & CNC Machining
Secondary machining including precision miter cutting, CNC drilling, tapping, punching, and deburring ready for assembly.
Heavy-Duty Protective Packaging
Bubble wrapping, HDPE interleaving, and heavy wooden crating guaranteeing scratch-free delivery across Mumbai job sites.
Engineering Precision Aluminium Extrusions for Western India's Industrial Giants
As one of the most established aluminium profile manufacturers serving Mumbai and Maharashtra, Salco Extrusions provides end-to-end extrusion solutions. From CAD profile design consultation, custom die tooling, and alloy selection to precision extrusion, computer-controlled aging, and CNC post-machining, our manufacturing processes are built for demanding engineering requirements.
While our corporate headquarters in Borivali East, Mumbai facilitates swift commercial meetings, drawing approvals, and local account management, our state-of-the-art manufacturing plant in Tarapur MIDC, Boisar operates multiple hydraulic extrusion lines backed by in-house billet casting, aging ovens, and quality inspection labs. This strategic dual-presence allows us to supply high-volume extrusion contracts without the overheads and lead time delays of third-party middlemen.
Custom Die Tooling in 10-15 Days
In-house CAD/CAM tooling facility for fast turnaround on bespoke shapes.
Spectrometer Certified Alloys
Virgin grade raw material with Optical Emission Spectrometry test reports.
Tight Dimensional Tolerances
Compliant with IS 733, IS 1285, ASTM B221, and DIN 1748 guidelines.
Full Surface Finishing
Natural silver anodizing, hard anodizing up to 25 microns, & powder coating.
Factory & Office Dual Footprint
We bridge commercial agility in Mumbai city with heavy manufacturing power in the Tarapur industrial zone.
Specialized Aluminium Profiles Manufactured for Mumbai Industries
From high-conductivity busbar conductors to T-slot structural frames, examine our core profile geometries:
Electrical Busbars & Switchgear Sections
High conductivity alloy 6101 and 6063 profiles engineered for power distribution panels, neutral bars, and switchboard busbars.
Modular T-Slot Industrial Framing
Precision extruded T-slot profiles (20x20 up to 80x80) for automation jigs, cleanroom enclosures, machine guards, and workstations.
Solar Module Mounting Structures
Heavy-duty extruded purlins, ground-mount rails, mid clamps, and end clamps tested for high wind load durability across 25-year lifespans.
High-Efficiency Aluminium Heat Sinks
Multi-fin heat dissipation extrusions for solar inverters, LED drivers, power electronics, and industrial motor drives.
EV Battery Pack & Enclosure Extrusions
Crash-resistant alloy 6005 and 6082 profiles for electric vehicle battery casings, modular sub-frames, and thermal cooling channels.
Custom Hollow Profiles & Structural Tubes
Round, square, and rectangular hollow sections extruded to exact wall thicknesses for engineering structures and equipment fabrication.
Aluminium Alloy Grades, Tempers & Standards
Selecting the appropriate alloy is critical for load-bearing capacity, electrical conductivity, corrosion resistance, and post-extrusion anodizing aesthetics. Below are our core standard extrusion alloys:
| Alloy Grade | Standard Temper | Mechanical & Chemical Highlights | Industrial Application Focus | Standard Conformance |
|---|---|---|---|---|
Alloy 6063 (HE9) | T4 / T5 / T6 | Exceptional surface finish, high corrosion resistance, excellent anodizing response. | Architectural facades, modular workstations, window framing, consumer electronics, trim profiles. | IS 733 / IS 1285 / ASTM B221 |
Alloy 6082 (HE30) | T6 | High structural tensile strength, superior machinability, excellent structural load capability. | Heavy industrial framework, railway coaches, crane gantries, marine structures, defense engineering. | IS 733 / EN 755-2 |
Alloy 6005 / 6005A | T5 / T6 | Balanced high yield strength, superior bending and impact crash absorption. | Electric Vehicle (EV) battery enclosures, chassis cross-members, heavy-duty solar mounting purlins. | ASTM B221 / DIN 1748 |
Alloy 6101 (E91E) | T6 | High electrical conductivity (≥ 55% to 57% IACS) with reliable mechanical rigidity. | Electrical busbars, switchgear panels, high-voltage substations, power distribution equipment. | IS 5082 / IEC 60105 |
Alloy 6061 (HE20) | T4 / T6 | Versatile medium-to-high strength structural alloy with proven weldability and toughness. | Robotics arm linkages, pneumatic cylinders, automation conveyor tracks, hydraulic manifolds. | ASTM B221 / IS 733 |
Express Supply Routes Serving Mumbai Metropolitan Region (MMR)
With our production facility strategically located in Tarapur MIDC along the Western express freight line and our corporate office in Borivali, we maintain daily truckload dispatches across Western India's key industrial clusters:
Western Suburbs & Palghar Belt
Primary Zones: Borivali East (Sales Office), Andheri MIDC, Goregaon, Vasai-Virar Industrial Estate, Palghar, Tarapur MIDC
Seamless logistical connectivity from our Tarapur manufacturing works directly to our Borivali commercial desk and North Mumbai engineering clusters.
Navi Mumbai & Thane Corridor
Primary Zones: Rabale MIDC, Mahape TTC Industrial Area, Thane-Belapur Road, Turbhe, Bhiwandi Logistics Parks
Supplying precision panels, industrial framework, and heat sink extrusions to major panel builders and fabrication contractors across Navi Mumbai.
Raigad & Pune Industrial Corridor
Primary Zones: Taloja MIDC, Panvel, Rasayani, Pimpri-Chinchwad, Chakan MIDC (Automotive Hub)
Feeding Tier-1 automotive component makers, solar racking engineers, and heavy machinery fabricators across the extended Mumbai-Pune industrial belt.
In-House Metallurgy Lab & Precision Quality Inspection
At Salco Extrusions, every extruded batch undergoes rigorous metallurgical and physical quality verification at our Tarapur plant before being cleared for shipment to our clients across Mumbai and India.
Computerized Optical Emission Spectrometry
Precise chemical composition analysis checking percentage limits of Silicon, Magnesium, Iron, Copper, Manganese, and Zinc to verify alloy grade purity.
Hardness & Mechanical Strength Testing
Calibrated Webster and Barcol hardness testing verifying artificial aging cycles (T4, T5, T6), paired with tensile strength and elongation percentage checks.
Dimensional Tolerances & Surface Protection
Profile projector inspections matching cross-sections against CAD drawings. Anodizing layer thickness testing guaranteeing up to 25 microns protection.
Inspection Checklist Provided with Each Order
- Manufacturer Test Certificate (MTC)
- Spectrometer Chemical Composition Analysis
- Webster/Barcol Hardness Test Report
- Dimensional Calibration & Tolerance Inspection
- Anodizing Micron Thickness Certification (If applicable)
- Protective Interleaving & Heavy-Duty Wooden Crate Packing
Third-party inspection agencies (SGS, TUV, Bureau Veritas) welcome at our Tarapur plant for large-scale government or infrastructure consignments.
Request Sample Test Report →Questions on Aluminium Extrusions in Mumbai
Clear answers regarding our manufacturing footprint, custom die engineering, lead times, and dispatch logistics.
Where are Salco Extrusions' office and manufacturing facilities located in Mumbai?
Our registered corporate and commercial sales office is located in Mumbai at SHRUTI, Dattapada Road, Opp. HDFC Bank, Borivali (East), Mumbai 400066. Our heavy manufacturing plant, primary foundry, extrusion presses, and tool room are situated in the neighboring industrial corridor at Plot No. J-63 & J-64, MIDC Industrial Area, Tarapur, Boisar, Palghar 401501, Maharashtra.
What is Salco Extrusions' maximum extrusion capacity and profile size?
We operate 3 dedicated hydraulic extrusion presses capable of extruding solid, semi-hollow, and hollow aluminium profiles up to 6 inches (152 mm) Circumscribing Circle Diameter (CCD). We have an active die library exceeding 12,000 shapes and cater to both standard and bespoke geometric profiles.
What is the typical turnaround time for custom extrusion die development?
Custom die development begins with 3D CAD/CAM profile simulation and tooling fabrication. Tooling and initial sample extrusions are typically manufactured and dispatched for client dimensional approval within 10 to 15 business days.
What are the Minimum Order Quantities (MOQ) for custom profiles?
For existing standard dies, minimum order quantities can start from 300 kg. For custom-designed proprietary profiles requiring new die tooling, standard production MOQs range between 300 kg to 500 kg depending on the profile wall thickness, alloy grade, and surface finishing requirements.
Which aluminium alloys do you extrude, and what certifications are provided?
We manufacture profiles in alloys 6063, 6082, 6005, 6061, and 6101 (high electrical conductivity). Every production batch is subjected to in-house Optical Emission Spectrometry, hardness testing (Webster and Barcol), and dimensional calibration. Full Manufacturer Test Certificates (MTC) with chemical and mechanical test reports are provided with every consignment.
How does Salco Extrusions manage logistics and delivery schedules across Mumbai & MMR?
We operate dedicated daily logistics from our Tarapur MIDC plant along the Western Express corridor directly to our Borivali commercial sales desk, as well as direct multi-ton truckloads to engineering plants across Rabale, TTC Navi Mumbai, Taloja MIDC, Vasai-Virar, and Chakan Pune within 24 to 48 hours.
Supplying Extrusions Across Maharashtra (Pune, Nashik, Aurangabad, Nagpur)?
Explore our dedicated Maharashtra manufacturing page detailing logistics dispatches to major industrial MIDC corridors and comprehensive alloy matrix data.
Partner With Mumbai's Trusted Aluminium Extrusion Manufacturer
Whether you require standard hollow sections from our 12,000+ die library or a proprietary custom profile developed from scratch, our engineering and sales teams in Borivali and Tarapur are ready to assist.
SHRUTI, Dattapada Road, Opp. HDFC Bank, Borivali (East), Mumbai – 400066, Maharashtra
Plot No. J-63 & J-64, MIDC Industrial Area, Tarapur, Boisar, Palghar – 401501, Maharashtra