Aluminium Extrusions Manufacturer in Maharashtra
Engineered custom profiles, architectural sections, and high-conductivity electrical alloys manufactured at our Tarapur MIDC extrusion works. Supplying Tier-1 automotive OEMs, electrical panel builders, and solar EPC contractors across Maharashtra with zero middleman markup.
Tarapur MIDC Heavy Press Plant (Boisar, Palghar)
Why Partner with a Direct Extrusion Plant Over B2B Directory Traders?
Directories like IndiaMART, Justdial, and TradeIndia list hundreds of brokers and stockists. Here is why Maharashtra’s leading engineering OEMs procure directly from Salco Extrusions:
Primary Extrusion Facility at Tarapur MIDC
- Zero Broker Markup: Direct factory wholesale rates directly from the extrusion press line.
- 100% Traceable Metallurgy: Only virgin Nalco / Vedanta primary billets with certified chemical composition.
- Custom Die Tooling: In-house CAD/CAM toolroom engineering proprietary dies and samples within 10-15 business days.
- Mill Test Certificate (MTC): Full EN 10204 Type 3.1 test certificates with Spectrometer and UTM reports for every batch.
- Technical Engineering Support: Direct access to metallurgical and extrusion engineers for profile tolerance optimization.
Third-Party Resellers & Commission Agents
- ✕Multiple Markups: 15% to 35% commission markup added across middleman channels.
- ✕Commercial Scrap Alloys: Untraceable metal melt with fluctuating zinc and iron impurities causing surface defects.
- ✕No In-House Tooling: Cannot engineer or modify custom dies for proprietary cross-sections.
- ✕No Lab Certification: Inability to provide valid MTCs or spectrometer chemical analysis.
- ✕Inquiry Spam: Broadcasts your phone number to multiple random traders leading to endless unsolicited calls.
Maharashtra Industrial Logistics & MIDC Delivery Grid
From our heavy manufacturing works in Tarapur MIDC (Palghar), we coordinate reliable freight dispatches across Maharashtra via established third-party industrial transport carriers handling both Full Truckload (FTL) and Part Truckload (LTL) consignments.
Supplying precision modular framing, heat sinks, and structural components to tier-1 automotive ancillaries, automation builders, and EV manufacturers.
Feeding engineering clusters, electrical switchgear panel fabricators, and architectural high-rise project sites across Mumbai, Thane, and Navi Mumbai.
Providing specialized electrical busbars, motor housings, and industrial structural profiles to Nashik's electrical machinery manufacturers.
Serving large-scale auto component plants, commercial vehicle fabricators, and pharmaceutical engineering units.
Supplying heavy industrial profiles, textile machinery extrusions, and general engineering sections.
Supplying solar structure profiles, transmission components, and heavy structural engineering sections.
Aluminium Alloy Matrix & Technical Specifications
We extrude specialized 6000-series alloys under controlled homogenization and aging cycles to meet stringent Indian (IS), American (ASTM), and European (EN) engineering standards.
| Alloy & Temper | Mechanical & Metallurgical Properties | Typical Industrial Applications in Maharashtra | Applicable Standards |
|---|---|---|---|
Alloy 6063 (HE9) Temper: T4 / T5 / T6 | Exceptional surface finish, high corrosion resistance, superior anodizing and powder coating response. | Architectural facades, modular workstations, window and door systems, consumer electronics, trim profiles. | IS 733 / IS 1285 / ASTM B221 / EN 755-2 |
Alloy 6082 (HE30) Temper: T6 | High structural tensile strength, superior machinability, excellent structural load-bearing capability. | Heavy industrial framework, crane gantries, transport chassis, marine structural framing, defense engineering. | IS 733 / EN 755-2 / ASTM B221 |
Alloy 6005 / 6005A Temper: T5 / T6 | Balanced high yield strength, superior bending and impact crash absorption properties. | Electric Vehicle (EV) battery enclosures, railway coach frames, heavy-duty solar mounting purlins. | ASTM B221 / DIN 1748 / EN 755-2 |
Alloy 6101 (E91E) Temper: T6 | High electrical conductivity (≥ 55% to 57% IACS) combined with dependable mechanical rigidity. | Electrical busbars, switchgear panels, high-voltage substations, power distribution equipment. | IS 5082 / IEC 60105 / ASTM B317 |
Alloy 6061 (HE20) Temper: T4 / T6 | Versatile medium-to-high strength structural alloy with proven weldability, toughness, and machinability. | Robotics arm linkages, pneumatic cylinders, automation conveyor tracks, hydraulic manifolds. | ASTM B221 / IS 733 / EN 755-2 |
Comprehensive In-House Extrusion Infrastructure
From billet heating and hydraulic extrusion to in-house die correction, precision CNC machining, and surface anodizing, every step is executed under one roof at our Tarapur facility.
3 Heavy Hydraulic Extrusion Presses
Automated press lines delivering precision solid, hollow, and complex geometric profiles under strict isothermal extrusion controls.
12,000+ Active In-House Die Library
Engineered die tooling development and rapid sampling within 10-15 business days for proprietary OEM profiles.
In-House Metallurgy & Testing Lab
Optical Emission Spectrometer chemical composition checks, Webster/Barcol hardness verification, and traceable MTC reports.
Surface Anodizing & Powder Coating
Architectural natural silver anodizing, electro-colouring, hard anodizing, and RAL shade powder coating finishes.
Precision VMC & Post-Extrusion Machining
Secondary fabrication including precision CNC cutting, drilling, tapping, punching, and deburring tailored for assembly lines.
Protective Industrial Packaging
High-density bubble wrap, HDPE interleaving, and heavy wooden crating guaranteeing scratch-free delivery to plant sites.
Industrial Profile Applications Across Maharashtra
Serving demanding engineering requirements with standard sections and bespoke geometric extrusions tailored for critical sector OEMs.
Electrical Busbars & Switchgear Sections
High conductivity alloy 6101 and 6063 profiles engineered for power distribution panels, neutral bars, and switchboard busbars.
Modular T-Slot Industrial Framing
Precision extruded T-slot profiles (20x20 up to 80x80) for robotics jigs, cleanroom enclosures, machine guards, and workstations.
Solar Module Mounting Structures
Heavy-duty extruded purlins, ground-mount rails, mid clamps, and end clamps tested for high wind load durability across 25-year lifespans.
High-Efficiency Aluminium Heat Sinks
Multi-fin heat dissipation extrusions for solar inverters, LED drivers, power electronics, and industrial motor drives.
EV Battery Pack & Enclosure Extrusions
Crash-resistant alloy 6005 and 6082 profiles for electric vehicle battery casings, modular sub-frames, and thermal cooling channels.
Custom Hollow Profiles & Structural Tubes
Round, square, and rectangular hollow sections extruded to exact wall thicknesses for engineering structures and equipment fabrication.
Aluminium Extrusion Weight per Meter Calculator
Calculate accurate theoretical weights for flat bars, tubes, equal angles, channels, and solid rods based on standard aluminium density (2.70 g/cm³).
Aluminium Profile Weight Calculator
Calculate theoretical weight per meter, single-piece mass, total order weight from pieces, or batch yields across engineering alloys.
Box hollow section for automation framing, racks, and pillars
Square / Rect Tube
Instant review by SALCO tooling engineering desk.
100% Traceable Mill Test Certificates (MTC) with Every Consignment
Our Tarapur facility operates a dedicated metallurgical testing laboratory equipped with advanced calibration instruments. We ensure every batch strictly adheres to required chemical composition ranges and mechanical properties before dispatch.
We routinely welcome third-party inspection agencies (TUV, SGS, Bureau Veritas, DNV) at our Tarapur plant for defense, railway, and government infrastructure consignments.
Questions on Aluminium Extrusions in Maharashtra
Clear answers regarding our manufacturing footprint, custom die tooling, freight transport across Maharashtra, and quality compliance.
Where is Salco Extrusions' manufacturing plant located in Maharashtra?
Our heavy industrial manufacturing plant, primary foundry, extrusion press lines, and die tool room are located at Plot No. J-63 & J-64, MIDC Industrial Area, Tarapur, Boisar, Palghar – 401501, Maharashtra. Our registered corporate sales and commercial office is located at SHRUTI, Dattapada Road, Opp. HDFC Bank, Borivali (East), Mumbai – 400066.
How does Salco Extrusions handle transport and delivery across Maharashtra?
We work with established, dependable third-party industrial transport carriers and logistics partners. We coordinate both Full Truckload (FTL) and Part Truckload (LTL) consignments to major MIDC hubs across Pune, Chakan, Bhosari, Nashik, Aurangabad, Nagpur, and Kolhapur. Every consignment is packed with protective HDPE interleaving or heavy wooden crating to ensure pristine condition upon arrival.
What is Salco Extrusions' profile size capability and die library size?
We operate 3 dedicated hydraulic extrusion presses capable of manufacturing solid, semi-hollow, and hollow aluminium profiles up to 6 inches (152 mm) Circumscribing Circle Diameter (CCD). We maintain an active in-house library of over 12,000 dies covering standard geometries as well as specialized industrial profiles.
What is the typical timeline for developing custom extrusion dies?
Custom die development begins with 3D CAD/CAM profile simulation and tooling fabrication. In-house tooling and first-off sample extrusions are typically produced and submitted for client dimensional approval within 10 to 15 business days.
What are the Minimum Order Quantities (MOQ) for custom profiles?
For existing standard dies in our catalogue, minimum order quantities can start from 300 kg. For custom-developed proprietary profiles requiring new tooling, production MOQs generally range between 300 kg to 500 kg depending on profile wall thickness, alloy selection, and surface finishing specifications.
Which aluminium alloys do you specialize in, and do you supply Mill Test Certificates (MTC)?
We specialize in 6000-series alloys including 6063, 6082, 6005/6005A, 6061, and 6101 (high electrical conductivity EC grade). Every production lot is tested using our in-house Optical Emission Spectrometer and hardness testers. A 100% traceable Manufacturer Test Certificate (MTC) conforming to EN 10204 Type 3.1 is provided with every dispatch.
How does buying directly from Salco's Tarapur plant compare to buying from B2B directories like IndiaMART or Justdial?
Buying directly from Salco connects you straight to an ISO 9001:2015 certified primary extruder with an in-house foundry and press lines. This eliminates third-party trader commissions, prevents the risk of adulterated commercial scrap alloys, ensures direct metallurgical accountability, and gives you access to our technical engineering team for custom die tooling and tight tolerances.
Looking for Localized Mumbai & Palghar Manufacturing Details?
Explore our dedicated Mumbai page covering local sales office pickup in Borivali East and express logistics across the Western and Central suburbs.
Start Your Custom Extrusion Requirement Today
Whether you require standard hollow profiles from our 12,000+ die library or a proprietary custom section developed from scratch, our technical engineering and commercial sales teams in Tarapur and Borivali are ready to assist.
SHRUTI, Dattapada Road, Opp. HDFC Bank, Borivali (East), Mumbai – 400066, Maharashtra
Plot No. J-63 & J-64, MIDC Industrial Area, Tarapur, Boisar, Palghar – 401501, Maharashtra