
ISO 9001:2015 CERTIFIED MANUFACTURER — SMART MANUFACTURING
Custom Aluminium Extrusion Profiles for
Smart Manufacturing & Industrial Automation
SALCO Extrusions manufactures precision-engineered aluminium extrusion profiles for robotics, automation equipment, machine builders, conveyor systems, and Industry 4.0 applications. Designed for strength, lightweight performance, and precision, our custom extrusions help manufacturers build faster, smarter, and more efficient automation systems.
Aluminium Extrusions for Modern Industrial Automation
Industrial automation requires structural components that are lightweight, durable, corrosion-resistant, and easy to assemble. Aluminium extrusion profiles have become the preferred material for robotic systems, conveyor structures, assembly stations, machine guarding, and automation cells because they reduce weight while maintaining exceptional structural strength.
At Salco Extrusions Pvt. Ltd., we develop custom profiles tailored to meet the specific mechanical and dimensional requirements of machine manufacturers, automation integrators, and OEMs. View our products to explore our complete industrial range.
Why Aluminium for Robotics & Automation
Aluminium extrusions provide the ideal balance of mass reduction, mechanical rigidity, and modular design for high-performance automated production systems.
Lightweight
Reduces moving mass for robotic systems, increasing speed, acceleration, and energy efficiency.
High Strength
Excellent load-bearing capacity and fatigue resistance under high dynamic structural stress.
Precision
Maintains tight dimensional tolerances essential for accurate robotic motion and sensor mounting.
Corrosion Resistant
Long service life in industrial environments without rusting or degradation.
Modular Design
Easy assembly and future modifications with welding-free connection options.
Sustainable
100% recyclable aluminium supporting environmentally sustainable manufacturing.
Key Products We Manufacture
Precision-engineered aluminium extrusion components designed specifically for robotic cells, smart machine building, and automated assembly lines.
Hover over any card below to reveal product advantages

Machine Frames
Machine Frames Advantages
- Rigid high-load frame construction
- Vibration damping properties
- Modular T-slot mounting flexibility
- Fast precision shop floor assembly

T-Slot Aluminium Profiles
T-Slot Aluminium Profiles Advantages
- Welding-free modular connections
- Universal T-slot groove compatibility
- Rapid design reconfiguration
- High strength-to-weight aluminium structural channels

Conveyor System Frames
Conveyor System Frames Advantages
- Smooth low-friction guide channels
- Heavy load transfer capability
- Seamless motor & sensor bracket integration
- High corrosion resistance

Robot Base Structures
Robot Base Structures Advantages
- Ultra-stable mounting base for robotic arms
- High torsional rigidity under dynamic inertia
- Precision machined mounting bolt patterns
- Extended structural fatigue life

Linear Motion Profiles
Linear Motion Profiles Advantages
- Tight dimensional extrusion tolerances
- Integrated guide rail track grooves
- High speed multi-axis gantry stability
- Smooth quiet linear travel

Safety Guard Frames
Safety Guard Frames Advantages
- Lightweight polycarbonate/mesh panel holding
- Modular safety interlocking door mounts
- Sleek professional industrial look
- Fast safety zone setup

Vision System Mounts
Vision System Mounts Advantages
- Zero-vibration optics position stability
- 3D micro-adjustable mounting slots
- Clean wiring management channels
- Corrosion-free cleanroom operation

AGV & AMR Chassis
AGV & AMR Chassis Advantages
- Reduces dead weight to boost battery range
- Impact-resistant lower chassis structural profiles
- Compact modular payload mounting options
- High payload capacity

Control Panel Frames
Control Panel Frames Advantages
- Superior heat dissipation for industrial electronics
- IP-rated gasket sealing groove compatibility
- Modular DIN-rail and panel mounting internal slots
- Clean, durable surface finishes

Workstations
Workstations Advantages
- Ergonomic height and width customization
- Integrated overhead lighting & tool suspender mounts
- ESD anti-static grounding capability
- Long lasting heavy-duty surface durability

Robot End Effectors
Robot End Effectors Advantages
- Ultra-lightweight end-of-arm tooling frames
- Reduces robot payload arm moment of inertia
- High precision CNC machined mounting faces
- Quick tool change adapter compatibility

Custom Structural Profiles
Custom Structural Profiles Advantages
- In-house custom die development
- Tailored geometry for complex automation cells
- Engineered for high alloy performance
- End-to-end CNC precision machining support
Automation & Robotics Applications
Our custom extrusions power automated assembly lines, material handling systems, and robotic workcells across leading global industries.
Manufacturing Capabilities
End-to-end in-house manufacturing process ensures complete quality control from initial design concept to final delivered extrusions.
Design Consultation
Profile Engineering
Die Development
Aluminium Extrusion
Heat Treatment
CNC Machining
Quality Inspection
Surface Finishing
Delivery
700 Ton Press
For delicate precision extrusions
1100 Ton Press
Versatile medium industrial extrusions
1250 Ton Press
Heavy-duty structural extrusions
15,000+ Custom Dies
Extensive library for rapid tooling
Up to 6-inch Profiles
Wide cross-section manufacturing capability
1xxx–7xxx Alloys
Comprehensive grade aluminium processing
Available Aluminium Alloys
We process high-grade architectural and structural aluminium alloys tailored to specific mechanical load and environment criteria.
Architectural & Automation Profiles. Excellent surface finish, high corrosion resistance, and good extrudability.
High Structural Strength. Exceptional mechanical properties, high yield strength, and excellent CNC machinability.
Heavy Machinery. Superior structural strength, ideal for high-stress dynamic automation structures.
Industrial Automation. Optimum combination of medium-high strength, bending resistance, and toughness.
Available on request. Special alloy formulations tailored to customer specific thermal or mechanical requirements.
Surface Finishes
Choose from standard mill finishes to high-durability surface treatments for protective and aesthetic requirements.
Mill Finish
Natural extruded aluminium finish ready for immediate assembly or secondary fabrication.
Anodizing
Enhanced surface hardness and superior corrosion protection (Managed via approved partners).
Powder Coating
Vibrant industrial colors and high impact-resistant protective layer (Managed via approved partners).
Custom Industrial Finish
Specialized surface treatments tailored for cleanrooms and harsh industrial environments.
Quality Assurance
Our quality inspection protocols guarantee strict adherence to dimensional tolerances and mechanical standards at every stage.
Material Inspection
Spectro chemical analysis of raw aluminium billets before extrusion.
Die Inspection
Tooling geometry verification using optical & coordinate measurement.
Dimensional Verification
Micrometer & Vernier check ensuring tight tolerance adherence.
Mechanical Testing
Tensile, yield, and hardness testing for load-bearing reliability.
Surface Quality Inspection
100% visual inspection for smooth, defect-free profile surface.
Packaging Inspection
Protective wrapping & secure palletizing for safe transport.
ISO 9001:2015 Compliant Quality Management
All manufacturing practices adhere strictly to international quality management guidelines.
Why Choose SALCO Extrusions
Partnering with SALCO gives automation OEMs and machine integrators a distinct competitive advantage.
Frequently Asked Questions
Answers to common queries regarding our robotics and industrial automation extrusions.

Ready to Build Your Next
Automation Project?
Partner with SALCO Extrusions for custom aluminium extrusion profiles engineered for robotics, machine building, and industrial automation. Speak with our technical engineering team today.
